What Is It Like to Work as a Patternmaker?
Working as a Patternmaker in Canada is a dynamic and hands-on career that merges technical skills with creativity. As the key figure in the garment production process, a patternmaker takes a designer's vision and translates it into a physical pattern that can be used to produce clothing. This trade demands precision, a keen eye for detail, and a solid understanding of fabric and garment construction.
Whether working in a small design studio in Toronto's Fashion District, collaborating with teams at MEC in Vancouver, or producing large-scale runs in Montréal, patternmakers ensure that every garment fits perfectly and looks its best.
Morning: Pattern Setup and Coordination
The start of a typical day in patternmaking begins with preparation, communication, and collaboration with the rest of the production team.
Reviewing Technical Packages
Patternmakers begin their day by reviewing the technical packages provided by designers. These packages contain essential details like fabric specifications, measurements, and design notes, which help ensure the final product meets expectations. Companies like Canada Goose and MEC often provide these documents to ensure that patterns align with their brand standards.
Team Briefings
Patternmakers attend team meetings to discuss timelines, design adjustments, and any challenges from the previous day’s production. In larger operations, such as those at Unisync Group in Ottawa, team coordination between patternmakers, sample sewers, and the cutting team is crucial for maintaining a smooth workflow.
Drafting or Modifying Patterns
Once the morning meeting is complete, patternmakers get to work drafting patterns, whether manually or digitally. Programs like Gerber AccuMark and Optitex are industry standards, used to create accurate, scalable patterns that can be replicated across different garment sizes. Using software like Optitex, patternmakers can simulate how the garment will look when produced, adjusting for fit, fabric, and design.
Fabric Planning
Selecting the right fabric is key to any garment's success. Patternmakers assess the properties of various materials, from cotton to polyester blends, and determine how each will behave during cutting, sewing, and wear. For example, fabrics like Lululemon’s specialized athletic wear fabrics demand precise patterning to ensure the garment’s stretch, comfort, and durability.
Midday: Hands-On Production and Fitting
As the day progresses, the patternmaking process becomes more hands-on and involves direct collaboration with other team members.
Sample Development
The next phase involves turning patterns into sample garments. Companies like Ortho Active in Burnaby and Boundless Biomechanical Bracing often rely on patternmakers to create prototypes for new designs. These sample garments are used to check the fit, look, and functionality before mass production begins.
Fit Sessions
Fit sessions are crucial for ensuring the final garment meets design expectations. Patternmakers collaborate with designers and sample sewers to assess the garment on a fit model. At George Brown College, students in patternmaking programs often participate in live fit sessions to refine their technical skills.
Adjustments and Grading
After the fit session, patternmakers may make adjustments to the patterns to improve fit, comfort, and style. They also grade the patterns to create various sizes for mass production, ensuring the design works across a range of body types. This stage involves intricate technical knowledge of Canadian sizing standards, which ensure consistency across different regions and brands.
Late Day: Wrap-Up and Documentation
As the workday concludes, patternmakers focus on organizing their work and preparing for the next day.
Documentation and Tech Packs
After completing their daily tasks, patternmakers update spec sheets with any adjustments made to the patterns. These documents include critical information such as seam allowances, fabric recommendations, and sewing instructions. Companies like MEC and Lululemon require patternmakers to keep thorough documentation to ensure consistency throughout production.
Digital File Management
In today’s digital age, patternmakers must also manage their files. They back up digital files and share updated versions with relevant teams, ensuring that everyone in the production chain has the most recent information. Popular programs like Gerber AccuMark and Lectra allow patternmakers to save their work digitally, making it easy to transfer information quickly and accurately.
Workflow Review
Before the end of the day, patternmakers review their work, organize their next steps, and prepare for the following day. Effective workflow management helps prevent delays, especially in large-scale production environments like those seen at Canada Goose or Unisync Group.
Challenges and Rewards
Challenges
- Tight deadlines and complex designs require the ability to stay focused and efficient.
- Attention to detail is critical in making precise patterns that result in high-quality finished garments.
Rewards
- The satisfaction of seeing a design come to life, from a flat pattern to a finished garment.
- The opportunity to work in an ever-evolving industry, from fashion design to sustainable garment production.
Conclusion
The career of a Patternmaker offers a unique blend of creativity, technical skill, and problem-solving in the garment production industry. Whether you're part of a major Canadian fashion house like Canada Goose or a boutique design studio in Vancouver, you’re contributing to the creation of garments that impact people's lives. Working as a Patternmaker offers both professional satisfaction and growth opportunities, making it a rewarding trade in Canada’s dynamic fashion and garment production industry.